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Table of Contents:

Table of Contents

Page Status

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Date

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Initials

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Change

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May 19, 2021

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SG

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Introduction

The agitator consists of a motor with a rotating reel that taps against hanging loops of fiber. This continually changes the paths of the light rays through the fibers, thereby smoothing/homogenizing the output illumination of the fibers.

The motor is controlled by a Galil DMC-30012 controller.

Two temperature sensors are also connected to the Galil controller - one to measure the temperature of the motor, and one to measure the air temperature within the crypt.

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Relevant Devices

Description

Qty

Source

Part Number

Motor Controller

1

Galil

DMC-30012-BOX (ISCNTL)

Motor and Encoder

1

Galil

BLM-N23-50-1000-B

Power Supplies1

2

Galil

PS-2.50-24

Power Cable

1

Galil

PWRCBL-30012-ISCNTL

Emergency Stop Switch

1

Rockler.com

Safety Power Tool Switch

Temperature Sensor

2

Analog Devices

AD592BNZ

1: the option was chosen to use two power supplies: one powers the controller and one powers the motor.

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Relevant Functional Block

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Diagrams

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Software Actions

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Action

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Notes

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Turn on motor

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Will occur just before start of spectrometer exposure.

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Turn off motor

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Will occur during readout of spectrometer exposure.

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Operational Modes

Required Adjustable Settings

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Setting

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When Needed

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Notes

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Build

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Observing

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Maintenance

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Motor speed

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YES

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NO

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MAYBE

Required Telemetry

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Parameter

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Report Frequency

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Purpose

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Notes

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Motor RPM

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once per minute (TBC)

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Ensures agitator is running properly

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When the encoder is mounted on the motor, it rotates in the same direction as the motor.

In the final design of the agitator, the encoder will be removed from the motor. It will be installed on a separate shaft that will rotate in the opposite direction of the motor.

Noted here as the Galil-related software might need to address this internally.

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Motor current

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once per minute (TBC)

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  • Ensures agitator is running properly

  • Higher motor current could indicate wear or snags

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Suggestion from Galil (email to SG):

“You can monitor the commanded current via the Tell Torque command (TT). This monitors the commanded torque or motor command signal that we are sending to the amplifier. This signal is a -10V to +10V signal. Using this with the amplifier gain (AG command) you can find what the command current is.

For example, if TTA = 2V and AGA=1 (corresponding to 0.8A/V), the commanded current to the motor is 1.6A (TT*AG or 2*0.8). Please take a look at the TT and AG commands in the controller command reference for more details.”

Required Alarms

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Parameter

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Threshold

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Notes

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Motor RPM low

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TBD

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Motor current high

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Agitator Temperature Sensors

Note: the Agitator temperature sensors are reporting values that are about 2x the actual temperature. As of June 2023, we have not yet determined the cause of this.

Temperature Sensor Wiring Diagram:

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Temperature Sensor Details:

Topic

Description

Notes

Diagram of the measurement circuit used for the temperature sensors.

Image Added
  • The AD592 is powered by 12V (supplied by the Galil)

  • The AD592 outputs 1 micro-Amp / K.

  • The 10k Ohm resistor converts this amperage change to a voltage change (via Ohm’s law):

V = I*R
0.01 V/K = 1 uA/K * 10^4 Ohm.

  • This voltage change is then sensed by the Galil’s ADC.

Originally from Dale Sandford (UCO).

Galil ADC calculations for the AD592 temperature sensors.

12 bit over 5V = 0.001 V per ADU;
AD592 gives 0.01 V per K;
So measurement resolution is:
0.1 K per ADU (OK for these sensors)

Based on values within datasheet below.

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Pictures of Devices

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Relevant Datasheets & Manuals

Description

File

Source

1

Galil DMC-3x01x Datasheet

View file
nameds_3x01x.pdf

http://www.galilmc.com/motion-controllers/single-axis/dmc-3x01x#info=0

2

Temperature SensorsGalil DMC-30000 Manual

View file
namedmc-30000-r14b1-manual.pdf

3

AD592BNZ Temperature Sensor Datasheet

View file
nameAD592.pdf